Quality Control

Pre-production Quality Control

Excellent Raw Materials for a Successful Brand

We accept full responsibility for your flashlights in every way. As a carefully vetted supplier network, ensuring that you always get exactly what you ordered is our top priority.
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To guarantee that the final product will live up to our company's and our client's expectations, we create prototypes of the materials and compare them to the approved sample.

In-house Sampling

We have a quality control team that creates trial parts from the raw materials in a given amount of time to ensure the production part's dimensions are within specification.

Trial Component Examination

When placing large orders, we must ensure that our materials are of the highest quality. In light of this, the QC team will repeat their inspection of the flashlight components from the quality checklist.

On-going Production Quality Control

Our quality management system governs the entire production process. Maytown factory is ISO9001:2015 & amfori BSCI Verified. Our seasoned QC team closely monitors everything, from monitoring the process to conducting sampling tests and sorting out defective components. To guarantee that you receive safe, high-quality goods, we require that they adhere to standards set by governments around the world.

Lumen Test

A lumens test rates the total amount of light emitted from a flashlight in all directions.

In the most basic sense, a lumen rating measures the amount of light emitted by a source on the inside of a sphere.

The integrating sphere can be illuminated by placing a flashlight in its center and then spreading its light outward.

Determine the level of illumination by using a light meter.

Find out how much light the flashlight can produce.

Get reliable results by repeating steps with a specific amount of flashlights.

Examine the results and determine which torch emits the most light.

Discharge Time

The lifespan of the flashlight's battery is the unit of inspection for battery life.

The flashlight's brightness after a certain amount of time has passed, or the "Discharge Time," is best depicted graphically.

Switch on the battery tester and adjust the settings to what you think your flashlight needs.

Ensure the terminals of the battery make good contact with the tester before using it.

The battery tester does all the work for you and displays the battery's technical details.

Water Resistance

The IPX rating system is used to quantify water resistance.

Being able to submerge a flashlight on occasion is important because it is a survival tool.

IPX8: Up to 30 minutes submerged in water up to 2 meters deep.

IPX7: For up to 30 minutes, submerged in water up to 1 meter deep.

Temperature Assessment

The flashlight is left inside a chamber that can simulate varying temperatures for an extended period to observe any ill effects.

The temperature outside must not rise above 48 degrees Celsius.

According to the flashlight's rating, different extreme temperatures and testing times will be used.

Battery Test

That's how many milliampere-hours the flashlight has, according to the battery test.

Maytown relies on a voltmeter to determine when the battery's charge has reached an optimal state.

Check the Mah numbers against the features of a quality flashlight battery.

Button Test

For both single units and production runs, you'll need to be able to press the button with lightning speed and efficiency.

Maytown has button press machines to ensure that all the flashlight buttons work properly.

The critical life testing machine is programmed to press buttons at various speeds to ensure reliable results.

The machine also tests button sticking and bouncing. These are all potentially significant issues when using a flashlight.

Pre-shipment Inspection

Maytown is confident in the quality of the flashlights we offer because of the systematic way they are assembled. Client inspection is welcome to guarantee that the products are of client standard.

Outside Case Cartons

A standard layer thickness can range from one corrugated thickness to as many as five.
We make the actual production box with all the necessary markings and safety standards, then drop it from 1.2 meters to check for any signs of damage or deformation on the outside.
Since outer cartons protect products from damage in transit, passing this test is crucial.

Inner Case Carton

Inner containers are opened to check for damage or exposure to sunlight.
We set up the corresponding internal box records.

Packaging

We ensure everything is in order by double-checking the unit balances, including package size and product fit to grommet and load weight.
We also check that the product's logo, brand, and functionality are correct, as well as the battery brand, size, and type.
A UPC scan is performed on the shipping carton, the inner carton, and the unit case.